Disciplines / Formulation, Process & Scale-up

From brief to bench to line — formulation and scale-up under NDA.

A recipe that works in a beaker can fail on a UHT line. We own the whole bridge between the two — formulation, process matching, and industrial scale-up — as one continuous engagement, not three separate quotes.

How we work

  1. Brief. You tell us the target product, the market, the line, and the constraints (cost, regulatory, label, processing). Under NDA from the first conversation.
  2. Bench. We propose formulations and trial them in our development partners' labs. We iterate.
  3. Pilot. We trial at pilot scale against your actual process realities — heat treatment, shear, packaging.
  4. Industrial. We support transfer to your line, validate at production volume, and document specifications.
  5. Lifecycle. We stay engaged through raw-material qualifications, cost optimizations, and product evolutions.

Process matching — formulating for your line, not a generic one

  • Heat treatment — pasteurization, HTST, UHT, retort.
  • Shear — homogenization, high-shear mixing.
  • Packaging — hot-fill, cold-fill, aseptic.
  • Equipment compatibility — we don't sell equipment, but we work alongside it. Our blends are dosed for your existing line, not against it.

Scale-up and troubleshooting

  • Industrial scale-up — sustaining what worked at pilot at full production volume, with the same QC criteria.
  • Troubleshooting — when a known formulation starts misbehaving (raw-material lot drift, season change, equipment wear), we investigate and propose.

Levers we work with: texture, viscosity, mouthfeel, emulsion stability, syneresis, freeze/thaw, shelf-life, sensory profile, cost-down.

Indicative timelines: brief to first bench sample, 2–4 weeks. Bench to pilot validation, 4–8 weeks. Industrial transfer, depending on your line, 4–12 weeks. Each engagement is different.

Confidentiality: every formulation we develop with you is yours. We don't publish customer names, we don't share recipes across clients, and we don't trade in your IP.

Have a formulation challenge?

Tell us what you're making. We'll tell you how we'd approach it.

Request a formulation discussion